MANUFACTURING WITH A DIFFERENCE ...
We possess the complete in-house manufacturing facilities, that enable us to integrate all production activities effectively, thereby enhancing productivity.

The machinery deployed by us consists of a high-performance and is technologicaly-latest. The production team comprises of committed workers and are trained to carry out their specific task in the most responsible manner. In-house manufacturing and development of innovative process have controlled wastage of resources and made our products and process cost-effective.

MANUFACTURING MACHINERY SET UP INCLUDES,

Inductotherm Dual Track Furnaces.
Speed-controlled Centrifugal Casting Machine.
Latest models of Shell Moulding machines & Core Shooter Machines.
Specially designed lathe machines with Hydraulic Clamping Attachment.
Profile Turning Machines.
Vertical Boring Machines.
Centerless Grinding Machines.
CNC Turning Machines.
Double expansion Plateau Honing Machines fully automatic with auto sizing etc..

MANUFACTURING  PROCESSES

MELTING

Dual Track Induction Furnaces of Inductotherm India Ltd. are installed in this section for the melting process. This  furnace facilitates pouring without long periods of interruption. Metal composition is tested by the Spectro and a Pyrometer is used to measure the temperature of the molten metal before pouring.

 

CASTING

The centrifugal casting process gives defect-free dense castings with superior wear resistance. It is carried out in co-ordination and integration with the induction melting process.

Our casting process ensures minimum structural variations, dimensional accuracy, concentricity and stability, thereby complying to any International Standards of Grey Cast Iron and S G Iron.

 

MACHINING

CNC Machinery is deployed along with other machines for Machining. Proof-machining is done as a regulation in our plant to attain accuracy at all levels. We maintain an accuracy of 0.01 in ID. Complete OD profile is done in one single setup on CNC machines with special jelly type expanding mandrils, so that a uniform expansion, concentricity and squareness is achieved with very close tolerance.

 

GRINDING:

Grinding is done on centreless grinders where all the collars of liners are grinded simultaneously to maintain parallelism on all the diameters profiles to a minimum and also ovality to a minimum.

 

 

VERTICAL BORING:

Vertical boring machines are used for final boring. This machining process provides an accuracy of 0.010 in ID.

 

 

 

HONING :

We pioneered and implemented the PLATEAU Honing Process in India, over the usual honing processes. This gives optimum finishing by removing peaks and retaining valleys, using the Double Expansion Plateau Honing machines.

The benefits of PLATEAU Honing are,
• Increased life of piston ring.
• Reduced oil consumption (to as much as 30%).
• Increased engine performance and life.
• Reduced engine running-in period.

SLIDE Honing is another removal mechanism developed by us that avoids sliding stresses during the engine running-in period.

Highly qualified Engineers are employed to exploit and maintain this state-of-the-art plant, to produce the best products.